metal security doors

How to Make a Steel Security Door

How to Make a Steel Security Door

Estimated reading time: 9 minutes

How to make the door sheet

1. Raw material

The door sheet is made of a cold-rolled sheet, depending on the customer’s requirements.

How to Make a Steel Security Door

2. Embossing

The door embossing machine will emboss different designs on the sheeting step by step. You can change different skin molds to make different designs on the sheet. What’s more, cores of the same size with different patterns can share a common frame.

How to Make a Steel Security Door
How to Make a Steel Security Door
How to Make a Steel Security Door
Skin Mold

How to Make a Steel Security Door
Mold Frame

3. Shearing

The hydraulic shearing machine cuts the steel plate, according to the customer’s required size, into a size suitable for production, which facilitates the accuracy of the next process operation and the accuracy of the inspection and spot-checking of the size by the inspectors.

How to Make a Steel Security Door

4. Punching

The multi-head combination hydraulic punching machine is used to punch corners, handle holes, doorbell holes, side lock holes, and cat-eye holes. Because the combination punch is a multi-station punch, it is possible to work simultaneously the work efficiency can be greatly improved.

How to Make a Steel Security Door

5. Bending

The Hydraulic bending machine is used to bend the door sheet.

How to Make a Steel Security Door
How to Make a Steel Security Door

6. Folding

Generally used for folding short edges of door panels, either hydraulic or electric bending machines are available.

How to Make a Steel Security Door
How to Make a Steel Security Door

7. Laser cutting machine

Generally used for processing doors with hollow patterns in the middle.

How to Make a Steel Security Door

8. Transfer

For the transfer of door surfaces, the transfer paper is placed on the door panel after it has been sprayed and then pushed into the transfer machine for transfer. The pattern of the transfer paper will determine the effect of the transfer.

How to Make a Steel Security Door

9. Welding

Welding the door sheet and small parts inside the facade that needs to be put in early, such as the hinge fixing plates, the upper and lower sealing plates, the main lockbox.

How to Make a Steel Security Door
How to Make a Steel Security Door

10. Hot press machine

After the doors have been welded and formed, they are pressed in a hot press for a period of time to keep the surface of the doors flat.

How to Make a Steel Security Door

How to make the door frame

1. Raw material

The door frame is made of a cold-rolled sheet and is usually 290mm ~ 340mm wide.

How to Make a Steel Security Door

2. Forming

Door frame embossing machine

The door frame embossing machine is pressing different patterns and forming on door panels. The feature of it is high precision and low efficiency. For different sizes, just change the mold, suitable for producing non-standard doors.

How to Make a Steel Security Door
How to Make a Steel Security Door

Door frame forming machine

Generally used to produce mass production of standard doors of the same size. The feature of it is with low precision and high efficiency. One machine can generally only produce one size, not suitable for the production of non-standard doors.

How to Make a Steel Security Door

Door frame Bending machine

The press brake equipped with special molds with high stroke and the backguage on the front of the machine.

How to Make a Steel Security Door

3. Punching

The multi-head combination hydraulic punching machine

The multi-head combination hydraulic punching machine is used to punch lock holes, corners, and hinge holes. It can ensure the correct size of the product. Because the combination punch is a multi-station punch, it is possible to work simultaneously the work efficiency can be greatly improved.

How to Make a Steel Security Door

Electric punching machine

For punching cat eyes, corners of upper and lower door frames, punching mounting holes, connectors, and other small parts.

How to Make a Steel Security Door

4. Cutting

The door frame is cut at a 45-degree angle and can be spliced into a right angle. There are manual and automatic cutting machines.

How to Make a Steel Security Door
Automatic Cutting Machine

How to Make a Steel Security Door
Professional Industrial Saw Cutting Machine

5. Welding

The door frame is made by welding together the reinforcement bars for the expansion screws, the cement cover plate and the 4 sides of the door frame. Inspectors, check and spot check the accuracy of the dimensions.

How to Make a Steel Security Door

Spraying line

The doors and frames go through the phosphating line before entering the next process, which ensures that the surface of the steel plate is cleaned of acidic embroidery material and put on a layer of phosphating film, which facilitates the adhesion of the plastic powder in the subsequent spraying process.

How to Make a Steel Security Door

Assembly

The door frame is assembled with the hinges and the door frame is assembled with the cat’s eye, doorbell, lock body, lock cylinder, and a leather strip.

One thought on “How to Make a Steel Security Door

  1. Avatar of Piotr Burza Piotr Burza says:

    Easy operation, I like your finished products.

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